Iowa Precision, a standout brand under Mestek Machinery, is renowned for its reliable and technologically advanced ductwork fabrication equipment. The brand focuses on delivering high-performance manufacturing systems that boost productivity and efficiency in sheet metal shops. Among its most innovative offerings are the Cornermatic series of machines, which have revolutionized the HVAC duct manufacturing process by automating critical tasks such as corner insertion and seam closing.
The Cornermatic family represents the pinnacle of innovation in HVAC duct production. These machines are engineered to streamline the workflow by reducing manual labor, increasing precision, and improving overall efficiency. From inserting corners to closing seams, each machine is designed to enhance productivity while ensuring consistent quality in every duct section produced.
Understanding the Cornermatic Series
The Cornermatic line includes several models, each tailored to meet specific needs in duct fabrication. These include the Whisper-Loc PRO-XVI Seam Closing Machine, Cornermatic Plus, Cornermatic Combo, and Cornermatic Plus Versa. Each model offers unique features that cater to different aspects of ductwork production, from quiet operation to versatile handling of various duct types and sizes.
These machines not only improve efficiency but also contribute to a safer working environment by minimizing manual handling and repetitive tasks. By automating key processes, they help reduce errors, improve product quality, and speed up production timelines—making them essential tools for modern HVAC manufacturers.
Whisper-Loc PRO-XVI Seam Closing Machine
The Iowa Precision Whisper-Loc PRO-XVI Seam Closing Machine is designed for quick and efficient Pittsburgh seam closure. It uses push-button motor controls for easy adjustment of duct lengths and is chain-driven for smooth operation. This machine can close transverse duct connectors (TDC), transverse duct flanges (TDF), and slip and drive ducts in a fraction of the time it would take manually. Its advanced design ensures fast and accurate seam closing, making it ideal for high-volume production environments.
Cornermatic Plus
The Cornermatic Plus is specifically designed to simplify the challenging task of inserting corners into TDC and TDF fittings. This machine automatically inserts and crimps corners in seconds, significantly reducing labor and increasing productivity. It can handle a wide range of duct gauges, from 16 to 26, and allows for the completion of eight corners in just 20 seconds. Its ease of use and efficiency make it a valuable asset for any HVAC shop looking to boost output without compromising quality.
Cornermatic Combo
The Cornermatic II Whisper-Loc Combo is a versatile machine that combines corner insertion with longitudinal seam closing. This means that operators can complete both tasks on a single machine, eliminating the need for multiple setups and reducing handling time. This integrated approach enhances efficiency, reduces the risk of errors, and speeds up the overall production process, making it an excellent choice for shops that require flexibility and performance in one unit.
Cornermatic Plus Versa
The Cornermatic Plus Versa is the most flexible model in the Cornermatic lineup. It can be placed either on the workshop floor or in-ground, offering greater adaptability for different project requirements. Its heavy-duty hydraulic scissor lift allows for quick height adjustments, making it ideal for large, heavy ducts or intricate fitting work. This model is especially beneficial for projects involving larger or more complex duct systems, providing unmatched versatility and convenience.
Key Features and Benefits of the Cornermatic Machines
1. Automation and Efficiency: By automating time-consuming tasks like corner insertion and seam closing, these machines dramatically increase production speed and reduce labor costs. This makes them a smart investment for manufacturers aiming to boost output and reduce overhead.
2. Precision and Consistency: With advanced technology, the Cornermatic machines ensure precise and repeatable results, leading to higher-quality ductwork. This level of consistency is difficult to achieve manually and is crucial for proper fit and sealing of duct segments.
3. Versatility: Designed to handle a wide range of duct styles and sizes, these machines are suitable for almost any HVAC project. This versatility eliminates the need for multiple machines, saving space and reducing costs.
4. Ease of Use: Despite their advanced capabilities, the machines are user-friendly, featuring intuitive controls that minimize training time and reduce downtime. This makes them accessible to a wide range of operators, regardless of experience level.
5. Durability and Reliability: Built to last, these machines are constructed with high-quality materials and components, ensuring long-term performance with minimal maintenance. Their reliability translates to less downtime and more consistent production output.
6. Safety: Safety is a top priority in the design of all Cornermatic machines. They incorporate features that protect operators from potential hazards, creating a safer and more productive work environment.
In summary, the Iowa Precision Cornermatic series of machines offers a powerful combination of efficiency, precision, and safety for HVAC duct manufacturing. By automating key processes, these machines not only improve productivity and product quality but also lead to significant cost savings and better working conditions. For any manufacturer looking to stay competitive in the HVAC industry, investing in Cornermatic technology is a strategic and forward-thinking decision.
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